Process Engineer

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Job Description:

ROLE

• Process Engineer (based at Ahmedabad)

QUALIFICATION & EXPERIENCE

• B.E. / BTECH Chemical from a Reputed university/college
• Exp. 4 to 8 years
• Experience in Process/Manufacturing/Production

MAJOR RESPONSIBILITIES:

Development

• Expertise in paints and coatings processes is preferred.
• Expertise in cycle time evaluation, process design & development.
• Prepare project business case, reviews with India Management & International management team.
• Conduct PSI, PSSR, HAZOP and PHA, Risk Assessment studies for all the new products.
• Conduct Process capability study, What-if analysis & Process variability study.
• Conduct, collaborate and lead Process Qualifications and Change Control activities
• Set process, cycle time, lead time, tack time evaluation, line balancing.
• Develop Work Instruction /Process standards, process flow design, and Bill of Material and track BOM variance.
• Work closely with finance team in understanding the prospective product cost.
• Work closely with R&D for Scale up of new products and Technology transfers.
• Hand on experience of Risk analysis, mitigation & monitoring effectiveness.
• OEE, Process Flow Diagram, Process Failure Mode Effective analysis basic knowledge & hands on experience

Standardization

• Documentation SOP for production & Impart training to the concerned team members and other employees.
• Lead all the Process hazard management activities for the existing products.
• Prepare Documents for Validation of process improvement and monitor adherence.
• Process Standardization, Optimization and Compliances, Process Mapping, Application of SPC.
• Build line Poka-yoke and process controls.
• For Customer complaints and feedbacks – perform Root cause analysis and implement CAPA.

Improvements

• Develop capacity planning, Manpower load analysis, Value Stream mapping, Warehouse calculation, Lean Layout for successful startup of project.
• Track and Run Yield Improvement, OEE Improvement project.
• Operational excellence through yield improvement, cycle time reduction & automation.
• Undertake cycle time studies, method studies and work studies or other industrial engineering technique to improve quality, productivity and safety, etc.
• Design and implement productivity improvement programs and systems (e.g. equipment, methods and procedures) for optimum utilization of equipment, workforce
• Identify ways and alternatives in redesigning manufacturing procedures, layout and work flow to improve operation efficiency.

Cost Reduction & Value Engineering

• Work closely with packaging team to packaging improvement & cost reduction, reducing setup changes, change over time etc.
• Lead projects that can reduce waste, Material cost and improve Unit cost.
• Identify opportunities that can leveraged for manufacturing new products with existing facility.

Other details:

• Six sigma Green Belt certified (Desired not must).
• Commissioning and Qualification Exp.

<>·<>·MNC exposure would be preferred

Reporting

The position is based at Ahmedabad and will directly report to Production/Plant Manager based at Ahmedabad

Learn more about 3M’s creative solutions to the world’s problems at www.3M.com or on Instagram, Facebook, and LinkedIn @3M.Safety is a core value at 3M. All employees are expected to contribute to a strong Environmental Health and Safety (EHS) culture by following safety policies, identifying hazards, and engaging in continuous improvement.

Please note: your application may not be considered if you do not provide your education and work history, either by: 1) uploading a resume, or 2) entering the information into the application fields directly.

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