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1.JOB PURPOSE:
TO attain the basic required skill level for a Utility Operator on the Pot Line through on-the-job training. To assist the Assistant Cell Operator, Cell Operator / Cell Technician in operating reduction cells to produce molten aluminium effectively & efficiently.
2.KEY ACCOUNTABILITIES:
• Assists the PTM operator in changing anodes safely and to the required standard, by removing and replacing back pot shields, transferring anode reference mark, monitoring the pot voltage, activating/deactivating the anode set logic and anode dressing..•Assists and ensures that pot beam raising operation is performed as per procedure and in a safe manner.
•Prepares the tapping hole prior to metal tapping.
•Skims the crucible to remove dross.
•Performs metal and bath sampling for quality and chemistry control purposes.
•Assists the cell operator/ assistant cell operator in miscellaneous activities like housekeeping, bath tapping/pouring, material addition to pots, pot skimming and pot redressing.
•Assists in gutter and basement cleaning.
•Attends PTM (Pot Tending Machine) on-the-job training if required.
•Cleans crucible and siphon tips
•Attends anode effects efficiently aimed at lower PFC emissions
•Performs all other operational work activities as deemed necessary by the Shift-Supervisor (for example: cleans pot breaker tips, deck plates and bumper plates).
•Ensures pot shields and doors are properly placed and closed in order to reduce HF emissions.
•Maintains 5S Standards and general housekeeping
•Takes part in spotting and reporting hazards in order to reduce the incident frequency rate and aims for zero LTI.
3.QUALIFICATIONS & SKILLS:
Minimum Qualifications:•Secondary School Certificate
Minimum Experience:
•One year of experience in heavy industry is preferable.
Skills:
•Physical fitness and be prepared to work on one of the shift schedules operating within the Potrooms.
•Learning skills in order to understand the Aluminium Smelting Process.•English communication skills
•Complete the training and acquire the skills to operate the following (depending upon the availability and departmental requirements): Pot Tending Machines, Anode Beam Raising Equipment and general Potroom tools, vehicles or equipment in use on the assigned Potline
Emirates Aluminium Company Limited (EMAL) is a private joint stock company, established by Dubai Aluminium Company Limited (DUBAL) and Mubadala Development Company P.J.S.C (Mubadala) for the purpose of owning, constructing and operating what is expected to be the world’s largest aluminium smelter in Taweelah, Abu Dhabi. EMAL’s two shareholders are DUBAL and Mubadala. DUBAL is wholly owned by the Government of Dubai and its aluminium smelter in Dubai is one of the largest single site aluminium smelters in the world. The Project is being developed in two sequential phases. The first phase (Phase I) will involve the construction of an aluminium smelter, with a nominal production capacity of approximately 700,000 tonnes of aluminium per annum, and related infrastructure. The second phase (Phase II) will involve the expansion of the Phase I Project such that, ultimately, the total production capacity is designed to be 1.4 million tonnes of aluminium per annum. Construction of the Phase I Project is expected to begin in October 2007, with first metal expected to be produced in April 2010. Phase II is expected to commence construction shortly. EMAL is looking to recruit high quality, motivated self starters that are seeking an exciting opportunity to be part of the future growth of the UAE and the Aluminium industry. In addition to lifestyle and attractive remuneration and benefits, EMAL promises to provide its employees with developmental opportunities and a rewarding career.
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